SinterCast System 4000

The fully automated System 4000 provides a flexible, robust and accurate hardware and software platform that enables SinterCast customers to independently control CGI series production and product development. The System 4000 is comprised of individual hardware modules that can be configured to suit the layout, process flow and production volume of any foundry, both for ladle production and pouring furnaces. The basic configuration consists of one Sampling Module (SAM), one Operator Control Module (OCM), a Power Supply, and a network-linked Wirefeeder for automated addition of magnesium and inoculant prior to casting. This configuration provides sampling capacity for approximately 15 ladles per hour. Additional Sampling Modules can be added to increase the throughput. The System 4000 Plus upgrade additionally incorporates automatic feedback control of the base treatment process.

Fully Automated System 4000 with two Sampling Modules.

System 4000 Features

Accuracy: Proven, high resolution SinterCast thermal analysis.
Process Control: Automatic cored wire correction of magnesium and inoculation for each ladle.
User-Friendliness: Display of magnesium, inoculant and carbon equivalent results as histogram run-charts with all information in the local language.
Process Database: Collection of melting and pouring data into a single database, including all System 4000 thermal analysis results and process data for advanced traceability.
Consistency: Re-useable Thermocouple Pair can perform up to 250 measurements, providing accuracy and traceability.
Re-engineered SAM: Updated ejection mechanism for a more robust and stronger Sampling Cup ejection.
Efficiency Benchmarking: Production results compiled every month and delivered to each customer with analysis and process improvement recommendations from SinterCast engineers.
Independent Control: Supervisor-level access to process parameters, directly at the Supervisor’s desktop computer.
Robust: Rugged Windows 10 IoT embedded operating system and hardware proven in the foundry environment.
Remote Support: VPN access by SinterCast for technical support and maintenance.
Flexible: Pallet mounted (picture above), or individually floor-mounted, to suit any foundry layout.
Remote Access: Real-time result viewing on any internet-connected device.

Large graphical OCM display for user-friendly operator interaction.

Re-engineered SAM with improved Thermocouple Pair Holder.

System 4000 Specifications

Automatic Wirefeeder, including Wirefeeder Head, Control Cabinet, Operator Box and Signal Lamp Assembly.